Category Archives: Industrial

4 Dangers to Avoid in the Welding Process

WeldingSteel is one of the most commonly used materials in the industrial and manufacturing sectors. It can go through several processes to be shaped into the machines and tools that people use on a daily basis.

One of the processes used in steel fabrication is welding. Welding is the process of joining two metal pieces together permanently by using high-temperature energy. This practice can be dangerous, especially if the welder is not properly trained for it. Here are the top four dangers of the welding process and how they can be avoided.

Injuries from Incomplete Protective Gear

Wearing complete and appropriate personal protective gear for welding is crucial to this job. Since you’ll be dealing with high electric energy and heavy tools, you have to make sure you’re wearing the right gear that will protect you from sparks and heat that can burn your skin.

Electrocution

The welding process makes use of high voltage tools that can cause electric shock. The best way to avoid this is to perform a thorough inspection of all the electrical tools that will be used before welding. Make sure that wires aren’t damaged and that you never hold metal parts and electrodes with your bare hands. Gloves and clothing must always be dry and damaged insulation replaced immediately.

Fire Injuries

Welding metal together produces heat and sparks that can jump as far as 35 feet from the welding area. Inspect the surroundings before starting a welding task. Make sure there are no flammable materials nearby and that you know where your fire extinguisher is in case something does catch fire.

Exposure to Hazardous Fumes

The gases and fumes used and produced by welding are dangerous to your health. Again, wearing the right protective headgear will protect you from this. You should also work in a well-ventilated area during welding. Make sure the ventilation is working properly before starting a job.

Safety should always be the top priority when it comes to working with steel. Workers must be regularly trained on how to use the machines and tools needed to weld to ensure that each project is successful. If your business requires the welding process in your operations, make sure to have a safety plan for it so these hazards can be avoided.

Get to Know the Common Metal Fabrication Processes

A worker checking a metal sheetNearly every metal product you see has undergone the process of metal fabrication. Whether from a new or old yet still usable metal sheet, you can fabricate and transform it into a useful form. But did you know that there are different metal fabrication processes?

Visit a steel metal fabrication company in Tamworth and get to know the metal steel fabrication process needed for your desired metal form.

Machining

When you hear of metal fabrication, the first thing that came to mind is a piece of metal subjected to shape alteration using a rotating machine. This is called machining.

This is a process of modifying the shape of metal through deformation, drilling, facing, knurling, sanding, or turning to create another object.

Cut and Shear

One of the common fabrication processes is cutting the metal. The traditional way of cutting through metal is by mechanical bladed saw and power scissors. Nowadays, new and modern technologies use higher precision platforms such as plasma cutting, water jet cutter, and laser cutters.

On another note, shearing is the term used to describe a straight through cut usually done on sheet metal.

Bend and Fold

Another common fabrication process is bending the metal. While the use of hammer continues to this day, one can achieve a more precise output using a CNC press brake machine.

Welding

Another familiar fabrication process is called welding. As you already know, people use the method of welding to join two pieces of metal together.

Punching and Blanking

The process for both punching and blanking a metal is the same except for the finished product you will need. Punching is the term if you want to put holes on a piece of metal. But if you’re going to pierce a piece of metal from a larger sheet, it is called blanking.

Stamping

The process of stamping is quite similar to punching and blanking. The only difference is that the die won’t cut out the portion it is pressed onto; rather, it will form a new surface depending on the face of the die to create an embossed surface.

Whatever size and shape of metal you need, there is always a process of metal fabrication you can use to achieve the desired form. Visit the nearest metal fabrication here in Tamworth and get your pet project completed in no time!

Building and Construction: Types of Loaders You Should Consider

two construction workers Loaders play an important role in your project, as they are used to moving rocks, sand, wood chips, or recycled materials. These machines make your project easier to handle, more efficient and with better results.

However, your equipment needs differ from one project to the other. To ensure that you get the most updated, ideal, and suitable machine, heavy equipment hire is the way to go. Other than the bulldozers, trenchers, rollers and excavators, you will need loaders to move materials around the construction site.

Here are some of the loader types you might hire for the job:

Backhoe Loaders

This type is popularly used in the construction industry. It has the body of a tractor with a bucket and a shovel on the front side, as well as a small size backhoe on the back. Its small size makes it ideal for most small projects, including home construction.

Mini Loaders

These are ideal for landscaping and construction businesses because their size makes them easy and comfortable to transport. Mini loaders are likewise fast and time-saving since you can easily move around obstacles, such as mud, rocks or pallets present at the construction site.

Wheel Loaders

This is the heaviest among the loaders listed here. It is used for digging and transporting dirt into the disposal area. The size of the bucket and the operating weight vary among machines. It is likewise available either as track mounted or tyre mounted with the latter being more popular. If you are loading sharp-edged materials or your work site requires more traction, then the track mounted wheel loader is a better option.

Construction sites never lack mud, debris, sand, dirt and other things that need to be removed for faster and more efficient working. Loaders provide you with the convenience, safety and comfort of doing what you need to do on your construction site. Talk to your rental company to learn the options available for your project.

4 Ways to Make Your Construction Company More Eco-Friendly

Different sizes of steel pipesMore than ever, it is essential to involve everyone in ensuring that the adverse effects of climate change are minimised. Even those in the construction industry realize this. This is the reason why significant steps have been made by a lot of companies to incorporate eco-friendly practices into their operations. This is so that they will have a minimal carbon footprint. These four tips are helpful in ensuring that your construction firm does eco-friendly practices:

Use stainless steel pipes

Stainless steel pipes are the most desirable material that can be used for piping and tubing systems if you want to be environmentally friendly. Why is this? It is 100 percent recyclable and can be reused. Stainless steel is highly resistant to corrosion, making it cost-effective and eco-friendly at the same time. Stainless steel also has a longer lifetime compared to other choices. Make sure you contact a trusted supplier for your stainless steel pipe fittings.

Apply for green certification

Green certification is a proof that you are serious about joining the fight against climate change. This will show your clients and stakeholders that you are using and doing eco-friendly practices in most parts of your operations.

Commit to improving energy efficiency in your construction outputs

If you are to commit to being eco-friendly as a company, it has to show in your output. The buildings you finish must be energy efficient.

Utilise the cloud for your documents

On the management side, your company may need to limit its use of paper. There are several cloud-based platforms that you can use for storage of your documents’ soft copies.

Incorporating practices that are friendly to the environment is an important step for companies to help in fighting climate change. Even the smallest changes can have massive dividends later on.

Bricks used to create a wall

Various Types of Construction Bricks

Bricks used to create a wallThere are different types of bricks being used in modern day construction. The big question remains, do you know what the difference is in the varieties and what their ideal use is?

There are three major types of bricks used for construction worldwide. Understanding the varieties is necessary for selecting the right brand for your construction project. That said, before purchasing the bricks for sale in New South Wales, here is an insight into various types to help you choose the best.

Facing Bricks

These are the most popular type, and they have remained the favourite façade material around the world. They are mainly used for their aesthetic aspect, and thus are best used on the external walls of a building. With over 800 types of facing brick available today, there are facing bricks suitable for all project types, ranging from ultra-modern to traditional style buildings.

Engineering bricks

This type has a low water absorption and high compressive strength. As such, they are mostly preferred due to their physical characteristic as opposed to their appearance. Traditionally, they are used in civil engineering in the construction of sewers, manholes, damp proof courses, retaining walls, and other ground works. They are rated in classes A and B, with A being the strongest, but B being the commonly used option.

Common Bricks

Contrary to their name, common bricks are the least common type of brick used in the world. Reason being, they are considered to be of low quality due to their low compressive strength in comparison to engineering or facing bricks. As such, conventional bricks should never be used for underground brickwork, but instead, should be applied for internal brickwork only.

Bricks can also be categorised according to their shape or geometry. For instance, there are bricks which take the form of cow nose, channels, coping, and bullnose, among others. They are all designed to fulfil a unique function, and they have characteristics that make your construction strong and aesthetically appealing.

Worker checking waste water treatment facility

Filtration Solutions Used in Industrial Water Treatment

Worker checking waste water treatment facilityThere are different implementations when it comes to industrial water treatment equipment, each of them designed to suit specific operating needs. Cartridge systems, bed filters, and filter presses all excel in their intended applications. In wastewater filtration, it is always important to use effective and high-performance equipment to safely eliminate all contaminants and other harmful substances.
Experts at ashtuck.com examine various types of filters and their uses.

Cartridge Systems

These are replaceable, disposable, and self-contained filtration units. They feature a central perforated core covered in layers of filtration material. The pumped water goes through the top of the core, and then permeates through the walls of the filter. This process traps contaminants in the depth of the cartridge, enabling the efficient flow of water. Cartridge filters are mainly used in applications where high purity is a priority.

Bed Filters

Materials such as sand, crushed walnut shell, activated carbon, and anthracite, act as a medium and are formed into beds to filter water. This type of filtration collects and suspends harmful materials. The medium then undergoes a backwash cycle where it is fluidized and cleaned. The medium is recycled to minimize the waste associated with the process.

Filter Presses

Most industrial water treatment systems are engineered to separate solid waste from the water, but filter presses work in the opposite way. Instead, they remove water from the solids. Filter presses can be used as the first filtration method so that succeeding processes using conventional units would be more effective.

A filter press operates by exerting physical pressure on a slurry mixture using either water or air-filled diaphragm. It then extracts the moisture, and the remaining cake material will be disposed of.

Many industrial plants rely on these filtration solutions to reduce pollution and protect water supplies in their locale. These treatments have varying usage and must be implemented well to get their full benefits.

Four Factors to Consider When Buying a Laser Machine

laser machines cutting through metalLaser machines come with different models, power, and price. This makes it a daunting task for most buyers since they don’t know what to look for when purchasing the machine. However, it’s always good to be know exactly what to look for when you are shopping for the right tool. According to aplazer.com, below are some of the factors you should consider when buying a laser machine.

What’s the purpose of the machine?

You should put into consideration the intended use of the machine. Is it for home/hobby or commercial use? If it’s for your home use, then you need not overspend. However, if you want a machine to perform professional, business and industrial tasks, you should choose one that has high performance and efficiency. You’ll also want to consider the materials you plan on working with, as different materials have different requirements. For instance, if you’d like to engrave bricks, you will want a laser machine with more power.

User-friendly

As a first-time laser machine buyer, chances are, you are not familiar with how a laser machine works or how to run the software. Therefore, it’s imperative that you choose a machine that has an easy to use interface. Also, ensure that the manufacturer has prepared a comprehensive and easy to follow user manual. The manual should have instructions and safety precautions. It should also explain how to maintain the equipment and perform minor repairs if it breaks down. You may also want to consider what kind of warranty comes with the machine, as well as the technical support available after your purchase.

Power output

When it comes to laser machines, the more the power output, the more the strength and capabilities. The strength of the machine will determine the kind of work it can effectively undertake. If you need a machine that can cut through materials like wood or acrylic, choose a machine with a higher power output.

How you are going to make money with it

Making money with a laser machine is essentially up to the owner/operator. Some laser machines boast some unique features that will set you apart from other laser machines and give you the ability to make money fast. Realizing the potential and taking advantage of these unique features is extremely valuable and will provide you with many opportunities. Some laser machines provide no boundaries and make it possible for you to say “yes” to ever job. Your only limitation is your creativity and desire to make money with your laser

When you purchase the right laser machine, you will not only enjoy using it, but you will also have gotten value for your money. The above guide is meant to enlighten and guide you on the various factors you should consider when buying your machine.

3 Things to Look for in a Water Treatment Technology

Water treatment apparatusIf you are not entirely confident with how safe your main water supply is for drinking, you must consider having your water tested. The U.S. Environmental Protection Agency (EPA) suggests that water testing should be done annually to determine the total coliform bacteria, dissolved solids, nitrates, and pH levels. Should the test reveal that your water supply is not safe for drinking, finding water treatment solutions should be a priority.
Here are things you must look for:

Chemical-Free

Chemical-free means a water treatment solution is as straightforward as it should be, minus the dubious incorporations of stuff you do not need in your water in the first place. Chemicals also affect the taste, texture, and at worst, safety grade of your household water, so it is best to steer clear of them. If you are not sure about the safety of your water supply in Fort Wayne, Superior Water Conditioners suggests that you consult a water treatment company.

Eco-Friendly

There are many ways for a water treatment solution to stay eco-friendly. One is by using the environmentally safe oxidant and coagulant Ferrate (Fe (VI). Usage of this does not trigger hazardous by-products.

NSF Certified

NSF International provides certification to manufacturers of products with a direct effect on human health and safety. An NSF certification means a product has passed the rigid screening and testing standards set by the organization. When shopping for a water treatment technology, an NSF seal should tell you it is a reliable offer.

For best results, you can get information from friends and family members who have worked with a water treatment company or supplier. This way, you are sure to get unbiased input as to which provider has the best track record in the industry. You may also check out online reviews and forums.

The important thing is that you do sufficient research before you decide on a purchase. This will save you from making the wrong decision and ending up with a water treatment solution that is not only subpar and potentially hazardous.

Milling tool being used ot drill

Addressing Durability When Planning for Industrial Milling Tools

Milling tool being used ot drillIf you have carried out extensive research on the particular construction, abrasive and milling supplies that you plan to buy, you must have noticed how advanced modern tools and equipment have been becoming over the years. New technologies have seen the realisation of sleek tools and equipment that use less energy, yet they are even more effective and efficient in their operations than their previous batch.

Automation has also been a primary subject when manufacturers are remodelling these tools and equipment, so that they remain abreast with the current trends, to meet customer demands, as well as to maintain a competitive edge in the respective markets they serve.

The Durability Factor

However, even amidst all these developments, the subject of durability has remained a very critical one whenever you are buying construction, abrasive or industrial milling tools, equipment and materials. And, Herrick Industrial Supplies notes that the brand of the supplies that you plan to purchase plays a central role here as different manufacturers use various manufacturing technologies when producing these products.

Why Durability

Typically, a more durable construction tool, equipment and material will be less pricey than a less durable one. However, with bulk orders, you can get huge discounts on these products. You can also check with your supplier to know when they have sale offers.

Also, holding proper use constant, the quality of the construction tools or equipment that you will purchase will determine how long you can use them.

That aside, following your research, you must have identified various suppliers that you determine can supply you with the particular industrial milling tools and other supplies to meet your construction needs satisfactorily, and have already shortlisted a few with whom you know you can work together.

But, you will like to confirm here that you have considered the reputation of your supplier among his clients besides noting the quality of products that they supply and other issues, such as their pricing and return policies.

3 Fuel Integrity Issues to Confirm With Storage Tank Manufacturers

oil and gas workers in front of large fuel storage tanksAmongst the factors that can affect the quality of the fuel you store in your storage tanks include water, microbes and by-products of ageing fuel.

Once these agents compromise the integrity of your stored fuel, the equipment that will use the fuel may develop mechanical problems. That may further cause you to incur more costs in repairing the machine, or in a lawsuit that your customers may file against you for offering them poor quality fuel.

Here are some of the problems you need to watch out for:

Particles in Stored Fuel

Always confirm with your storage tank manufacturer if they install well-fitting filters at the inlet of every storage tank to filter out small particles and other contaminants. Avoid using galvanised tanks to store fuel for long periods because the fuel may react with the zinc alloys and form particles that contaminate the stored fuel.

Water in Stored Fuel

Water can further compromise the quality of fuel in storage tanks. You should ensure that the storage tanks you order come with desiccant breathers. With this feature, you will not only keep the inside of your tank moisture-free; the desiccant breather will also get rid of airborne debris.

Microbes in Stored Fuel

Microbial activity typically thrives best under slightly high temperatures, even up to a 100° Celsius. But it would be more costly and dangerous to maintain fuel temperatures above that. The safest alternative would be to ensure that the tanks have enough padding to insulate them from extreme temperatures and minimise condensation to reduce microbial growth.

Turning the Tanks

You also can have a storage tank that you can turn the fuel inside to minimise moisture and microbe problems. But such tank sizes will largely depend on the contingency requirements and the particular applications of the storage tanks.

Make sure your storage tank manufacturer consider and provide solutions to these problems when producing your tanks. This way, you can be sure that you will have near zero issues of microbes, particles and water in your stored fuel.